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Process optimization in solid handling

Process optimization encompasses widely varying activities whose objective is to reduce costs by eliminating experimental steps, improving yields, shortening cycle times. Companies with manufacturing capacity should evaluate opportunities to lean their experimentation for better results from available assets.

Root Cause Analysis for Solid Flow issues

Detailed root cause for all failures will help to produce better product by making necessary corrections to factors identified such as:

  • Is blend uniform?
  • Are containers appropriate for better mixing developments?
  • Why powder doesn’t discharge uniformly?
  • When does blend reach requisite uniformity?
  • What are Risks and impacts due to existing hopper, feeder flows etc.,?
  • What is the current and needed tableting speed for required yield?

Blend uniformity analysis

A regulated aspect of Blend uniformity analysis (BUA) is a routine which involves quantitative determination of individual components of a blend in order to ascertain the mixture ratio. This analysis often demands the use of sophisticated instrumentation and statistical methods.

Mixing of liquids

Mixing of solids of different physical properties